Manufacturing Digitalization with Odoo ERP
Client: Energy Care Company
Industry: Electrical Manufacturing
Product Focus: Electricity Meters
Odoo.sh
Modules Used
Manufacturing
Inventory
Quality
Custom Workflow Enhancements
Business Challenge
Energy Care Company manufactures electricity meters, each comprising 24 components, including two critical components—PCB and Top Cover—tracked with serial-number and linked to the final assembled unit.
Key challenges:
Lack of serial number traceability for subcomponents
Manual work order handling across six production stages
No system for rework/redirection of failed units
Manual test result entry causing errors and bottlenecks
Poor visibility across work centers for operators and managers
Project Objectives
Automate Serial Number Tracking for PCB, Top Cover & Meter
Ensure full traceability across all production stages
Establish a Rework Process for quality failures
Provide Role-Based Access to work center-specific dashboards
Enable Bulk Test Data Import from calibration/accuracy tools
Eliminate manual steps to boost efficiency and reduce errors
Our Implementation: Custom Odoo Solution by Synconics Technologies
Setup of 7 work centers:
Assembly
Calibration
Top Cover
Accuracy
Functional
Packing 1
Packing 2
Added a dedicated Rework Station
Stage-Wise Workflow Customizations
|
Stage
|
Custom Features Implemented
|
Assembly
|
PCB serial scanning - Auto-link with Meter SN - Validation on duplicate usage - Rework redirection
|
Calibration
|
Excel import of test data (up to 16 meters) - Auto-pass or fail logic - Failed units auto-routed
|
Top Cover
|
Top Cover SN linked to Meter SN - Cross-verification with PCB linkage
|
Accuracy
|
Test data entry through excel sheets - Result validation - Failed units routed to Rework |
Functional & Packing
|
Manual PASS/FAIL tagging - Double-check before and after packing - Quality control enforced
|
Rework Management
Added "Send to Rework Station" button at each stage, Complete traceability of reworked meters, System pauses original workflow until rework is completed successfully
Key Achievements
100% Component-to-Product
Traceability
Real-Time Quality Validation & Monitoring
Elimination of Manual Errors via
Excel test imports
Seamless Operator Navigation & simplified
work order handling
Centralized Data for audit readiness
and quality history
Outcome Summary
Digitized Manufacturing Workflow
Real-Time Data Sync Between Stages
Smart Dashboards Per Role & Work Center
Major Reduction in Production Downtime
Fully Auditable Manufacturing Records
Odoo Manufacturing Customizations
Excel Import Integrations
Custom Rework Station Logic
Barcode Scanning Flows
Modular Work Center Dashboards
Client’s Testimony
Synconics Technologies solutions provider
Experts in Odoo ERP implementation & manufacturing digitization.📧 Email: contact@synconics.com
🌐 Website: www.synconics.com
📞 Teams: synconics.technologies
